What are Corrugated Metal Panels? Best Guide

November 19, 2022
Posted in Blog
November 19, 2022 admin

Various materials and construction components are used to build homes and commercial buildings. Corrugated metal panels are one of the most used and popular materials that are widely used for commercial and residential facilities. The benefits of corrugated panels, including versatility, low maintenance, and longevity, put the material at the top of the list for construction contractors, architects, and homeowners.

Now let’s have a deeper understanding of corrugated metal panels.

The Definition of Corrugated Metal Panels

In the construction and architecture industry, the term “corrugated” means a repeating pattern or series of waves or ridges. The design of corrugated metal panels was introduced to the world long ago. It quickly became a prevalent choice of construction materials due to its prefabricated structure and easy installation characteristics since workers and builders with minimum skills in the industry could complete the job with corrugated panels.

The popularity of corrugated metal panels is still growing since builders started using them for more applications in construction projects such as cladding and siding systems. We will get to the different usages of these metal materials shortly. So, stay put.

modern home cladding with corrugated metal panels

What are the Pros and Cons of Corrugated Metal Panels?

There are various systems available in the market that you can use for different applications. For example, the aluminum composite panel is one of the most dominant cladding systems. It would help to consider the pros and cons of corrugated metal panels before purchasing them for your project.

The Pros of Corrugated Panels

  • Longevity: High-quality corrugated metal panels are expected to last 40-70 years without causing any problems.
  • Durability: The wavy design of corrugated panels allows them to withstand harsh weather conditions perfectly.
  • Low Maintenance: You will be free of regular cleaning and maintenance with corrugated metal boards.
  • Green: If you want to use environmentally-friendly materials, then corrugated panels should be on your list of options since they are 100% recyclable. Additionally, they can be used for solar panels and rainwater collection systems on roofing.
  • Versatility: Builders and architects can use corrugated metal boards in limitless ways.

The Cons of Corrugated Boards

  • Exposed Fasteners: Since corrugated metal systems use exposed fasteners, they will need an annual inspection to ensure there are no rust or safety problems.
  • Higher Quality, Higher Price: When you compare corrugated metal systems to other materials such as wood, it is a bit expensive. However, by using these metal systems, you invest in your home and add value to the property.

We recommend you learn about the strongest competitor of corrugated metal panels, ACM panels, to make sure you choose the best material for your project.

corrugated panels used for a garage design

How is a Corrugated Metal Board Made?

Let’s talk a bit about one of the exciting topics of corrugated metal panels: the manufacturing process.

Corrugated metal panel manufacturers use a cold-form process to produce these construction materials. How does the process work?

  1. The process of making corrugated metal panels starts with pressing flat metal panels into 3D grooved patterns using different sets of industrial rollers.
  2. Then, using different roller arrangements, they create various types of corrugation, from the sizes of waves to the angles.
  3. Cold-rolling sheet metals produce more substantial and thicker corrugated metal panels that offer an attractive appearance.
  4. After the process, manufacturers trim the panel to the exact length required for a specific application or a project that clients define.

How Much Do You Need to Invest In Corrugated Metal for Your Next Project?

The price of corrugated metal panels mostly depends on the specifications of your project. These specifications include:

  • Amount of metal
  • Customizations
  • Thickness and Gauge
  • Material (What metal do you want to use for your application)

It is crucial to understand all of the components that come with the installation process of these metal materials, whether it is for your building’s roofing, siding, or interiors. Why is that?

Ordering and buying corrugated panels is not just about the purchase, but it is also about the installation. Depending on the system you order, you will receive fasteners, clips, closures, hardware, and more. So, the best way to get the accurate cost of buying corrugated metal panels and the installation, we recommend by contacting a reliable corrugated panel supplier.

corrugated metal panel for roofing made from aluminum

Most Common Corrugated Metal Materials

Five of the most common corrugated metal materials are:

  1. Aluminum
  2. Zinc
  3. Copper
  4. Steel
  5. Stainless Steel

Each material offers unique characteristics, so when choosing the material, you need to consider your requirements, taste in design, preferences, and budget. It is always important to consult with a professional before making your final decision.

Where to Use Corrugated Metal Panels?

As told, the options are limitless. But, there are some common applications in the construction industry that benefit from corrugated metal panels, which are:

  1. Roofing
  2. Metal Siding
  3. Wainscoting
  4. Garages and Outbuildings
  5. Fences

Here you can find: Different ideas for using corrugated panels

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